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Revision History: Makana brick how bricks are made

IMAG0484.jpg On: 2012-07-15 19:05:46
Terri-Lynn Penney changed the project abstract to:



Formed in 1994, Makana Brick has grown to become one of the largest clay brick suppliers in the region, and a pillar of its local community. After more than R70 million worth of investment into infrastructure, Makana Brick now boasts one of the most technologically advanced clay brick plants in the country, producing a full range of clay brick products, including face bricks, stock bricks and pavers. The world class facilities have resulted in Makana Brick being able to produce high volumes of the best quality clay bricks utilizing a fully integrated transport system, backed up through a dynamic sales team and a host of accredited partners across the region.


Clay bricks are the strongest and most durable building material known to man. The durability of clay bricks is almost impossible to match. The products are of the earth, forged by entirely natural elements, and fired at temperatures over 1000 C, resulting in a final product that will last for decades, generations and through centuries. The strength of the product results in minimal maintenance over the life of a building, and in the case of face brick buildings, no maintenance is required to the walls, making clay brick the most cost effective building solution. The durability of clay bricks is almost impossible to match.

In addition to this, clay bricks are arguably the most energy efficient building material available. The thermal properties of clay bricks allow them to make optimal use of energy, which results in the end user consuming less electricity through temperature control. Being a major part of the community, we recognize that the future of the planet is dependent on our actions today, which is why we are proud that technically advanced Makana Brick factory also lends itself to a cleaner, more streamlines manufacturing process, with less wastage.

But its not all about strength and being environmentally friendly. Clay face brick exists in a variety of colors and shading, exhibiting an ageless beauty. Very few things in life never go out of style or fashion, and clay brick is one of those things. They are part of our background.

IMAG0484.jpg On: 2012-06-25 15:29:33
Terri-Lynn Penney changed content of section 187063832920315013 to



Herewith a few photos taken during the Makana Brick tour done by the C.M Vellem
learners.
Makana Brick Photos:
IMAG0484.jpg On: 2012-05-04 15:41:59
Terri-Lynn Penney created new section

187063832920315013

IMAG0484.jpg On: 2012-05-04 15:41:59
Terri-Lynn Penney changed title of section 187063832920315013 to

Images of Makana Brick

IMAG0484.jpg On: 2012-05-04 15:40:05
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IMAG0484.jpg On: 2012-05-04 15:40:04
Terri-Lynn Penney changed title of section 931027181926223524 to

Bricks being use to build different buildings around the world!

IMAG0484.jpg On: 2012-05-04 15:32:37
Terri-Lynn Penney changed content of section 104115744482449163 to




What are the different types of bricks?

Bricks are rectangular shaped blocks of hard material, usually clay, that are laid in rows and columns to build structures.

There are different varieties of bricks depending on their role in the construction process.

Firstly there are three ways that bricks can be shaped:

Solid

These are bricks that are flat on all sides, a perfect rectangle.

Frogged

These have an indented, smaller rectangle on the top. Frogged bricks should always be laid with the frog at the top so that the load is spread equally across the width of the brick, not just across the edges.

Perforated

A perforated brick has holes through from top to bottom.



Mud Bricks

The soft mud method is the most common, as it is the most economical. It starts with the raw clay, preferably in a mix with 25-30% sand to reduce shrinkage. The clay is first ground and mixed with water to the desired consistency. The clay is then pressed into steel moulds with a hydraulic press. The shaped clay is then fired ("burned") at 900-1000 °C to achieve strength.

Dry pressed bricks

The dry press method is similar to mud brick but starts with a much thicker clay mix, so it forms more accurate, sharper-edged bricks. The greater force in pressing and the longer burn make this method more expensive.

Extruded bricks

For extruded bricks the clay is mixed with 10-15% water (stiff extrusion) or 20-25% water (soft extrusion). This is forced through a die to create a long cable of material of the proper width and depth. This is then cut into bricks of the desired length by a wall of wires. Most structural bricks are made by this method, as it produces hard, dense bricks, and suitable dies can produce holes or other perforations. The introduction of holes reduces the volume of clay needed, and hence the cost. Hollow bricks are lighter and easier to handle, and have thermal properties different from solid bricks. The cut bricks are hardened by drying for 20 to 40 hours at 50 to 150 °C before being fired. The heat for drying is often waste heat from the kiln. European-style extruded bricks or blocks are used in single-wall construction with finishes applied inside and outside. Their many voids are a greater proportion of the volume than the solid, thin walls of fired clay. Such bricks are made in 15, 25, 30, 42 and 50-cm widths. Some models have very high thermal insulation performance.

Calcium silicate bricks

The raw materials for calcium silicate bricks include lime mixed with quartz, crushed flint or crushed siliceous rock together with mineral colorants The materials are mixed and left until the lime is completely hydrated; the mixture is then pressed into moulds and cured in an autoclave for two or three hours to speed the chemical hardening. The finished bricks are very accurate and uniform, although the sharp arises  need careful handling to avoid damage to brick (and bricklayer). The bricks can be made in a variety of colors, white is common but pastel shades can be achieved.

Concrete bricks

Bricks of concrete with sand aggregate can be made using a simple machine, and a basic assembly line method. A conveyor belt adds the mixture to a machine, which pours a measured amount of concrete into a form. The form is vibrated to remove bubbles. The form is then raised to reveal the wet bricks, spaced out on a plywood sheet. A small elevator then stacks these palettes, after which a forklift operator moves them to the brickyard for drying.




IMAG0484.jpg On: 2012-05-04 15:24:33
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1. a support for my flowers in the countryside. It will look really pretty on the porch.
2. closing the oven (again in the countryside)
3. write your ideas on the road
4. use it as support for a table
5. repair the wall of you house
6. make a traditional plate out of it
7. warm up you back in cold winters
8. cook you vegetables in cool winters
9. pave your road if muddy
10. use it as a decor element if you are into these things
11. step on it to kiss me
12. you can hit someone with it
13. color your skin
14. scratch
15. put it under something you want to paint
16. write future plans
17. hopscotch
18. brake a window
20. trough it in the water. it makes a nice noise
21. give it as a gift so someone that has a better plan for it
22. 2 bricks
23. use it as a passing ticket in some neighborhoods in Bucharest
24. keeps your barbecue warm
25. make almost orange powder
26. make signs on your cloths when you need to resize them because you lost 5 kg (wishful thinking)
27. mark a crime scene if out of white chalk
28. counterpoise
29. sport. work you arms
30. doorstop
31. smash nuts
32. sell it. or at least, try
33. keep it until you get creative
34. stop a broken car from going down the hill
35. sit on it
36. wrap it as a present
37. bed for your doll if she has a back pain
38. just take an artistic picture of it. in artistic pictures everything looks interesting
39. paint it green
40. try to tickle it. try to make it happy. maybe it will smile :-)
41. put a smile on its face and you will have a new friend :-)
42. use it as a stepper.
43. throw it away. forget about the brick. it’s not worth it





























IMAG0484.jpg On: 2012-05-04 15:24:32
Terri-Lynn Penney changed title of section 477859065171198190 to

At least a few things you can do with a brick

IMAG0484.jpg On: 2012-05-04 15:24:30
Terri-Lynn Penney created new section

477859065171198190

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Title: Makana brick how bricks are made
UID: 179910789415315501
Created On: 2012-05-03 12:03:11
Created By: Terri-Lynn Penney
Revisions: 36